Transfer Die Technology
Transfer tooling for precision deep-draw round shaped stamping products.
Accuracy for Inside diameter of motor housing is critical to its motor performance. Numasho thinks machining made parts as a rival and tries to make them better than machining made with our profound work. Recently, both inside and outside of motor housing require severe tolerance. Numasho has challenged by using combination of material deduction and increasing original material thickness and sticking material to make special motor housing.
Tooling die for producing SUS products
Usually, small SUS parts are produced in high volume mass production. They require stable and efficient production in meeting customer's satisfaction. We install customer's press machine to our factory and have pre-production as many as customer's demand. Numasho promises installing all the machinery to customer's factory. Our transfer system can start mass production right away.
Robot line tooling for manufacturing special pipe
Not only making round draw parts, but also our tooling does cutting, piercing, edge forming, shrinking and etc. Piercing ¦Õ1.0mm holes into 1.8mm thickness (Material = KPM250) at corner of bending pipe. These pierced pipes have been produced 800,000pcs/month with our tooling. Responding customer's needs develop our technology and new idea (inspiration) to come up with.
Others
Numasho's deep drawing parts are developed with customer's need day by day. For cost deduction and parts performance, we have made variety of press products such as side wall of product squeezed to be 30% of its original thickness and keep its original material no less than 5% deduction. Numasho as a tooling maker tries to overcome plasticity transformation limit for development of part performance and its productivity.
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Use
Automobile
Part name
EPS bracket
Size
¦Õ82mm¡ß92mm
Type
Transfer tooling
No. of stage
11
Press spec.
400 ton
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I/D milling-less. High Precision Bracket.
I/D¦Õ80¡¢¦Õ82 its tolerance 40um with CPK¡å1.33 |
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Layout |
Use
Automobile
Part name
Case
Size
¦Õ50mm¡ß40mm
Type
Transfer tooling
No. of stage
9
Press spec.
200 ton
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Avoid material slant by parts layout |
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Layout |
Use
Automobile
Part name
Yoke
Size
¦Õ80mm¡ß100mm
Type
Transfer tooling
No. of stage
9
Press spec.
500 ton
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This transfer tooling is shipped out to other countries |
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Layout |
Use
Appliance
Part name
Bracket A
Size
¦Õ90mm¡ß48mm
Type
Transfer tooling
No. of stage
8
Press spec.
250 ton
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Manufacturing in our factory. Care for noise when it's rotated. |
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Use
ABS device
Part name
NC SLEEVE
Size
¦Õ7mm¡ß20mm
Type
Transfer tooling
No. of stage
11
Press spec.
45 ton
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I/D and O/D total tolerance 50um. Material deduction less than13%. SPM80 |
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Layout |
Use
Construction
Part name
Door knob
Size
¦Õ52mm¡ß60mm
Type
Transfer tooling
No. of stage
18
Press spec.
200 ton ¡Ü 110 ton + 200 ton
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Use hydraulic pressure method. One piece product. |
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Use
Appliance
Part name
Electrical gun
Size
¦Õ12mm¡ß20mm
Type
Transfer tooling
No. of stage
12
Press spec.
45 ton
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Laser beam run through the upper piercing. |
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Layout |
Use
Automobile
Part name
Sensor cup
Size
¦Õ40mm¡ß18mm
Type
Transfer tooling
No. of stage
15 + 3manual presses
Press spec.
300 ton
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I/D finish is critical. Take 3 processes to finish I/D nice and smooth. |
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Use
Automobile safety device
Part name
Pipe
Size
¦Õ20mm¡ß200mm
Type
Automatic robot line tooling
No. of stage
6 (L & R)
Press spec.
6-60 ton press machines
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¦Õ1.0 piercing hole into 1.8mm thickness. Stand up 800k/month mass production.
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Layout |
Use
ABS device
Part name
Cover
Size
¦Õ17mm¡ß25mm
Type
Transfer tooling
No. of stage
9
Press spec.
110 ton
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Material thickness on top is 2.3mm( its original), squeeze side wall 0.75mm. SPM45 |
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Layout |
Use
Automobile
Part name
Filer case
Size
¦Õ65mm¡ß63mm
Type
Transfer tooling
No. of stage
6
Press spec.
250 ton
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Our most repetition sales of transfer tooling.
Rationalized transfer tooling for efficient production. |
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Use
Home accessory
Part name
Oil can top
Size
¦Õ80mm¡ß53mm
Type
Transfer tooling
No. of stage
7
Press spec.
110 ton |
Required good finish on the surface. Fitting other parts with severe tolerance. |
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